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 Investigation on the improvements in hole quality when reaming Ti-6Al-4V 

 Henning Dechow 

Sponsored By: CODEF and MAPAL Dr. Kress KG, Germany 

Abstract 

The mechanical behavior (fatigue strength and stress corrosion resistance) of Ti-6%Al-4%V is extremely dependant on the surface integrity after machining [1]. Thus, a promising approach to upgrade the in-service performance of parts made of this Titanium alloy is the application of reaming as a final process in holemaking operations because of the possible improvements in hole quality. However, no research has been conducted and is reported in the literature on the reaming of Titanium alloys and even the manufacturers of precision manufacturing tools have very little experience in machining this type of material. The objective of this project is to investigate the reaming process of Ti-6Al-4V and to quantify the improvements in hole quality compared to regular twist drilling by measuring the following hole characteristics: surface rough­ness, diameter deviation, hole circularity, hole taper and exit burr properties (burr height and thickness). 

 

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