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 Investigation of Material Removal Mechanism in Chemical Mechanical Polishing (CMP): Theory and Modeling 

 Jianfeng Luo 

Sponsored By: NSF and UC SMART 

Abstract 

In this paper, the abrasion mechanism in solid-solid contact mode of chemical mechanical polishing (CMP) process is investigated in detail. Based on assumptions of plastic contact over wafer-abrasive and pad-abrasive interfaces, the normal distribution of abrasive size and an assumed periodic roughness of pad surface, a novel model is developed for material removal in CMP and formulations are presented to predict the material removal rate. Compared with previous work, such as Preston?s equation, the model proposed integrates not only process parameters including pressure and velocity but other important input parameters including the wafer hardness, pad hardness, pad roughness, abrasive size and abrasive geometry into the same formulation to predict the material removal rate. It is found that the down pressure dependence of material removal rate (MRR) are related to a probability density function. Compared with experiment results of material removal rate, the model accurately predicts MRR. By further verification of the model, a better understanding of the fundamental mechanism involved in the CMP process can be obtained.  

 

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