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  Mechanical Aspects of CMP  

  David Dornfeld  

Sponsored By: UC SMART 

Abstract 

CMP has become a leading planarization technique in the manufacture of advanced integrated circuits (IC) chips and is one of the key fabrication processes. The shrinking feature size, introduction of new materials and impressive requirements for surface planarity and quality push the limits of the process. There is still a need to better understand the physics of CMP from the mechanical as well as chemical point of view. This paper reviews research work at Berkeley on mechanical elements of CMP and the development of a comprehensive model integrating both mechanical and chemical effects in CMP with the goal of predicting feature pattern evolution, design of optimal process recipes and help to understand the CMP-imposed limits on the reproducibility of deep sub-micron features. Research on sensors for process monitoring, process behavior from a hydrodynamic viewpoint, synergy between chemical and mechanical removal, step height reduction and an architecture for an integrated model including abrasive size and characteristic will be reviewed. 

 

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