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  Study of Grain Boundary and Orientation Effect in Precision Machining Using Acoustic Emission and Force Sensors  

  Giuseppe Mastrolilli  

Sponsored By: Industrial Affialiates of the LMA  

Abstract 

The texture of diamond-machined optical-quality surfaces on polycrystalline metals is strongly influenced by the anisotropic elastic and plastic properties of the work material. Micro-scratching tests were carried out on coarse-grained OFHC copper specimens to examine the correlation between surface topography and process forces. In agreement with previous work performed by other researchers [1] the grain boundary has been found to be a potential source of surface defects. When the force reaches a high level it’s possible to detect rough ares starting from the grain boundary.  

 

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