Optimization of the Face Milling Process: Tool Path and Tool Design Issues, Part 1. Algorithm and Tool Path Design 

 Arvind Rangarajan 

Sponsored By: CODEF 

Abstract 

Widespread usage of face milling at various stages in automobile power train production has prompted optimization of various elements in the process. This report describes solution strategies for minimizing burr formation, thereby extending tool life while improving edge quality in face milling. An algorithm for selecting optimal cutter paths, cutting parameters and tool geometry for a category of parts was developed. The focus of this report is on cutter path planning.

Keywords: algorithm, burr, edge quality, face milling, offset, tool entrance, tool lifting, tool path.

 

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