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Comprehensive approach to Burr Prediction 

 Amit Bansal 

Sponsored By: CODEF 

Abstract 

The focus of this research is to modify and expand the current algorithm for Exit Order Sequence (EOS) scheme, a very reliable burr prediction tool for face milling operation. Given the complexity of the calculations involved and lack of analytical solutions, the new algorithm takes a more general approach by tessellating the curved edges into small straight edges. With this approach the algorithm is applicable to any given part geometry and at the same time to any given tool-path (NC or CNC) for that part geometry. A fully interactive graphical user interface (GUI) has been implemented with built-in solid geometric viewer. A burr size database has also been developed, which quantifies the burr size based on the EOS.

Keywords: burr prediction, exit order sequence, face milling, graphic user interface. 

 

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