Optimization and Quality Control in Burr Formation using Design of Experiment (I): Face-Milling 

 Kiha Lee 

Sponsored By: CODEF 

Abstract 

This paper presents a new method to minimize burr formation and to improve surface finish simultaneously in face-milling. The design of experiments (DOE) methods discussed in the paper can optimize cutting parameters in an efficient and reliable fashion. Four cutting variables used at Daimler-Chrysler were optimized through iterative DOEs. 48(%) of burr thickness, 53(%) of burr height and 39(%) of surface roughness were reduced by the final optimal condition obtained from DOE II. 

 

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